Services

At Abhikriya Laboratories Private Limited, we offer comprehensive technical solutions designed to convert research concepts into scalable manufacturing processes.

Contract Research & Manufacturing (CRAM)

Our Contract Research & Manufacturing services provide end-to-end support for chemical process development and production. We partner with clients across specialty chemicals, advanced materials, and industrial intermediates to deliver high-quality, scalable, and confidential solutions.

Our CRAM capabilities include:

Route scouting and feasibility studies
Laboratory process development
Pilot-scale validation
Commercial manufacturing support
Analytical method development and validation
Documentation and regulatory support

We operate with strict IP protection protocols, transparent communication, and a strong focus on timeline and cost efficiency.

Custom Chemical Synthesis (mg to kg scale)

We specialize in custom synthesis of complex molecules and specialty intermediates from milligram to kilogram quantities. Whether for R&D evaluation, process validation, or pre-commercial supply, we deliver reproducible, high-purity products with complete technical documentation.

Key strengths:

Multi-step organic synthesis
Air- and moisture-sensitive chemistry
High-purity material preparation
Impurity profiling and control
Scalable synthetic route development

Our flexible infrastructure ensures rapid turnaround from lab-scale proof of concept to pilot-scale production.

Process Development and Optimization

Efficient processes are the foundation of cost-effective and sustainable manufacturing. Our process development team focuses on improving yield, selectivity, safety, and environmental performance.

Our approach includes:

Reaction kinetics and mechanism studies
Solvent and catalyst screening
DoE (Design of Experiments) optimization
Thermal hazard analysis
Process safety evaluation
Waste minimization and solvent recovery strategies

We translate laboratory chemistry into robust, economically viable industrial processes.

Scale-Up and Pilot Validation

Scaling from lab to plant is one of the most critical stages of commercialization. We provide structured scale-up methodologies to minimize risk and ensure reproducibility.

Our scale-up services include:

Engineering data generation
Batch and continuous process validation
Heat and mass transfer evaluation
Equipment selection and sizing
Pilot plant trials
Troubleshooting during technology transfer

Our pilot validation programs ensure smooth transition to full-scale production.

Atmospheric and Vacuum Distillation

We design and optimize atmospheric and vacuum distillation systems for purification, solvent recovery, and product refinement.

Capabilities include:

Fractionation column design
Relative volatility analysis
Vacuum system design and integration
High-boiling and heat-sensitive compound handling
Energy efficiency optimization

Our solutions enhance separation efficiency while reducing operational costs.

Azeotropic and Reactive Distillation

For complex separations and equilibrium-limited reactions, we offer advanced distillation solutions including azeotropic and reactive distillation systems.

Applications include:

Breaking azeotropes
Water removal strategies
Esterification and transesterification processes
Equilibrium shifting through reactive separation
Integrated reaction–separation systems

These intensification strategies reduce equipment footprint, improve conversion, and enhance overall process efficiency.

Catalyst Synthesis and Performance Studies

We develop and evaluate heterogeneous and homogeneous catalysts tailored to specific chemical transformations.

Our expertise covers:

Catalyst formulation and synthesis
Surface characterization and analysis
Activity, selectivity, and stability testing
Reaction mechanism studies
Catalyst regeneration and lifecycle evaluation

Our catalyst programs focus on enhancing reaction efficiency, longevity, and economic performance.

FEL-3 Engineering Packages

We provide Front End Loading Level 3 (FEL-3) engineering packages to support investment decisions and project execution readiness.

Deliverables typically include:

Process Flow Diagrams (PFDs)
Piping & Instrumentation Diagrams (P&IDs)
Heat & Material Balances
Equipment specifications and datasheets
Utility consumption estimates
Capex and Opex estimations
Risk and HAZOP inputs

Our FEL-3 packages provide the technical clarity required for final investment decisions and EPC execution.

Process Modeling and Simulation

Our advanced modeling and simulation capabilities enable predictive design, optimization, and troubleshooting before capital is deployed.

Tools and capabilities:

Steady-state and dynamic simulation
Reaction kinetics modeling
Distillation and separation modeling
Sensitivity and optimization studies
Scale-up correlation modeling

By integrating simulation with laboratory data, we reduce development cycles, minimize risk, and improve plant performance.